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Galvanizing Line
Hot Dipped wire Galvanizing Line
Electric Wire Galvanizing Line
Wire Production Line
Guardrail hot dipped galvanized line
 
 
1 Technical Words
 
1 Guidance For Type Selection
 
 
 
Hot Dipped Wire Galvanizing Line
   
 
Hot Dip Galvanizing, as a method of corrosion protecting for steel, has grown almost continuously since it was first used over 150 years ago. Its ability to grow in the face of sophisticated competition is the result of the simplicity of the process and the unique advantages of the coating. Galvanizing can only be performed on chemically clean surfaces. Therefore most of the preparation work is done with this objective in mind. The substrate will usually be dipped in a dilute acid solution to remove all traces of surface oxide such as rust and mill scale. After rinsing, the work is then dipped in a flux prior to galvanizing.
Hot dipped wire galvanizing line Anneal furnace & Acid washing groove Zinc pool & furnace Wire decoiler and take-up

hot dipped wire galvanizing line Main parameter:
1. Wire diameter: 1.5mm-5mm
2. Output: 30-45 tons/DAY
3. Max. coil weight: 150 kg, the inner coil diameter: 40/50mm
4. Workhouse Size(W*L): 10m*105m
5. Energy: natural gas with 300mpa for outlet
6. Zinc coating: 70---300g/m2
7. Tensile Strength: 350~450N/mm, low carbon iron wire
8. Zinc pool life : 2 years with 450°C
9. Anneal Furnace Weight : 70 tons
10. Zinc furnace weight: 25 tons
11. Power: 50KW
 
Diagram of a typical galvanising line Process Flow:
Pay off → lead annealing bath → water quench → Fumeless pickle → "Flash" pre-flux→ Drying → Hot-dip galvanizing → Wiping → Cooling → Vertical take up
Anneal Furnace with 4 hanging hook:
Length: 18M, Width: 2.5M, Height: 2M
Interior Temp: 1100--1300 °C
In 18 parts
With natural gas burner
T-3 Linear bricks: 12000 pieces
T-3 Light-type heat resistance bricks: 12000 pieces
T-19 Ladder-shaped bricks: 4500 pieces
T-54 Arc bricks: 300 pieces
T-206 Semi Bricks: 300 pieces
36 holes bricks: 44 pieces
High-Alumina cement and powder
5# Angle steel, 8# Angle steel
3mm and 2mm Steel Plate
Anneal furnace for the wire galvanizing line
Acid washing groove
L: 9M, W: 1.5M, H: 0.6M
Acid washing for the wire galvanizing line
Zinc pool and zinc furnace:

Zinc Pool
Thickness: 5CM,L* W*H=3.5*1.6*1.2M
08F 50MM Steel Plate
Capacity: 30 tons zinc block

Zinc furnace with 4 hanging hook:
Length: 5M, Width: 2.5M, Height: 2M
Interior Temp: 1100--1300 °C
In 5 parts
With natural gas burner
Zinc pool of the wire galvanizing line
More picture of hot dipped wire galvanizing line
wire feed in the zinc pool of the wire galvazing line wire feed in the zinc pool of the wire galvanizing line
zinc pool of the wire galvanizing line Zinc pool of wire galvanizing line
Zinc pool of wire galvanizing line Zinc pool of wire galvanizing line
Wire pay-off of the wire galvanizing line
wire take-up of wire galvanizing line wire take-up of wire galvanizing line
Big type of Wire take-up
wire pay-off of wire galvanizing line wire pay-off of wire galvanizing line
Small type of Wire take-up
wire take-up of wire galvanizing line

Item

Model
SS-400 SS-600
Winding capstan dia. 400mm 600mm
Winding capstan length 600mm 900mm
QTY of the capstan 24 24
Wire dia. 0.9~2.0mm 2.0~5.0mm
Loading weight 60~80kg 80~100kg
Winding speed 10~33m/min
Incoming wire height 1800mm 2000mm
Capstan center distance 770mm 1050mm
Motor power 11kw 15kw
   
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