 |
Introduction of Reinforcement mesh production line: |
|
| The reinforcement mesh production line (wire diameter from Ø 3.5mm to Ø 12mm) is composed and integrated by the following plants: |
|
|
| The grounding space for the full line: 80M*7M*3M(L*W*H) |
| Serial number |
Name |
Number |
| 1 |
Line wire pay-off |
32 sets |
| 2 |
Line wire straightening |
1 set |
| 3 |
Line wire pulling unit |
1 set |
| 4 |
Line wire accumulator |
1set |
| 5 |
Line wire feeding unit |
1set |
| 6 |
Welding system |
1set |
| 7 |
Cross wire feeding unit |
1set |
| 8 |
Mesh cutter |
1set |
| 9 |
Mesh turner |
1set |
| 10 |
Control system |
1set |
| 11 |
Spare parts |
1set |
| 12 |
Tools |
1set |
| 13 |
User's guide |
1set |
|
| |
| See the bellowed detail for you : |
| |
Line wire pay-off
32 sets of pay-off for line wire.
Max. Carrying capacity 1,000Kg for each set. |
 |
|
| |
| Line wire straightening unit |
 |
32 sets of straightening unit for line wire.
Wire diameter: Ø3.5mm - Ø12mm.
Adopts holistic adjusting.
Can change the line wire diameters without replacing straightening rolls. |
|
| |
| Line wire pulling unit |
 |
32 couples of pulling rolls for line wire pulling unit.
Driven by a continuous speed motor.
Each roll can be controlled separately at pneumatic pressure.
Pneumatic units are from AIRTAC. |
|
| Line wire accumulator |
 |
32 sets of line wire accumulator.
Each set can be controlled separately.
Emergency stop switch, keep personnel and equipment away from damage. |
|
| |
| Line wire feeding unit |
 |
32 couples of feeding rolls for line wire feeding unit.
Driven by 1 sets of servo motor from YASKAWA, increasing the efficiency, speed and accuracy of the feeding procedure.
Each roll can be controlled separately at pneumatic pressure.
Compact feeding rolls design easy to maintain and replace of parts.
Pneumatic units are from AIRTAC. |
|
| |
| Welding system |
 |
Line wire minimum spacing is 100mm, adjustable by 50mm multiples.
The welding system is designed for smooth and ribbed wire.
Wire diameter: Ø 3.5- Ø 12mm.
Welding speed from 60 to 80 strokes per minute.
High quality copper electrodes.
Stainless steel water cooling pipes used for longer lifespan.
Pneumatic units are from AIRTAC. |
|
| |
| Cross wire feeding unit |
 |
Driven by servo motor from YASKAWA.
Automatic cross wire feeding.
High quality material of feeding unit with heat treatment enhances life.
Maximum loading capacity 1,500Kg. |
|
| |
| Mesh cutter |
 |
Cutting speed: 100 stokes per minute.
Newest mesh cutter, which is faster and accurate. |
|
| |
| Control system |
 |
3 sets of servo control system.
PLC & Display unit are from MITSUBISHI.
Other electrical and electronics components are from MITSUBISHI.
English language and touchable screen display. |
|
| |
| ABE-GDH-04 REINFORCEMENT MESH WELDING LINE Technical Data |
Name |
Detail |
Voltage |
380V, 50-60 Hz, 3-Phase (extra voltage will be defined). |
Max working width |
3,300mm |
Max welding width |
3,200mm |
Line wire spacing |
Min. 100mm max. 400mm, by 50mm multiples |
Cross wire spacing |
≥25mm, freely programmable spacing |
Line wire diameter |
3.5 - 12 mm(off-coiled) |
Cross wire diameter |
3.5 - 12mm(pre-cut & straightened) |
Max welding capacity |
6mm + 6mm |
Max welding speed |
60 - 80 strokes per minute |
Numbers of welding points |
32 |
Requirement of air compressor |
≥0.7Mpa, 3m3/min |
Requirement of cooling water |
≥0.2Mpa, 2m3/min |
Working time |
24 hours/day |
Machine overall dimension |
40m(L) *5m(W) * 3m(H) |
Machine overall weight |
30,000Kg |
Electronic parts specifications |
Number of welding unit |
16 |
Electric power of each welding unit |
75KVA, 380V, 50-60Hz, 3 Phase |
Control voltage |
DC24V |
Total installed power |
13*75KVA, 380V, 50-60 Hz, 3 Phase |
Short circuit voltage |
4 - 8V |
Number of air cylinders |
32 |
Enclosed: Welding current controlling transistor |
Straightening and cutting machine |
One set |
|
| |
| ABE-GDH-04 REINFORCEMENT MESH WELDING LINE Spare Parts |
ANNEX 1
No. Item description Model Quantity |
Serial number |
Name |
Number |
1 |
Electrode ABE-2500 |
4 pairs |
2 |
Air cylinder ABE-2500 |
2 sets |
3 |
Solenoid valve ABE-2500 |
2 sets |
4 |
Positioning magnet for cross wire ABE-2500 |
2 sets |
5 |
Upper step roller for line wire ABE-2500 |
2 sets |
6 |
Lower step roller for line wire ABE-2500 |
2 sets |
7 |
Cross wire inspecting switch ABE-2500 |
2 sets |
8 |
Upper electrode holder ABE-2500 |
2 sets |
9 |
Lower electrode holder ABE-2500 |
2 sets |
10 |
Upper electrode electric wire ABE-2500 |
2 sets |
11 |
Lower electrode electric wire ABE-2500 |
2 sets |
12 |
Fuse |
1 set |
13 |
Relay |
1 set |
14 |
Tube joint Ø8, Ø10, Ø12 |
10 pcs |
15 |
Gas tube Ø8, Ø10, Ø12 |
20 pcs |
16 |
Soft tube Ø12 |
3 m |
|
| |
ANNEX 2
Important Imported Components
No. Components Provider |
1 Servo motor YASKAWA
2 PLC control system MITSUBISHI
3 Sensor MITSUBISHI
4 Solenoid valve SMC
5 Cylinder AIRTAC
6 Touchable LCD screen MITSUBISHI
7 Switch MITSUBISHI
8 Button MITSUBISHI
9 Indicator light MITSUBISHI
10 Multi-purpose switch MITSUBISHI
11 Contactor MITSUBISHI
12 Control relay MITSUBISHI |
