| |
 |
Introduction of Reinforcement mesh production line: |
|
The reinforcement mesh production line (wire diameter from Ø 3.5mm to Ø 12mm) is composed and integrated by the following plants: line wire pay-off, line wire straightening system, line wire pulling unit , lLine wire accumulator, line wire feeding unit, Welding system, Cross wire feeding unit, Mesh cutter, Mesh turner, Control system
The grounding space for the concrete reinforcing bar mesh welding line is about 80M*7M*3M(L*W*H) |
Layout for the welded farbric mesh reinforcement welding machine weld from coils
layout of Steel bar coil mesh welding machine 
Mesh Coiling machine of the Reinforcing Bar Mesh Welding Machine (back view) 
Line wire accumulator of the reinforcing mesh welding machine 
Electrical controlling system of reinfrocing mesh welding machine
|
|
| Reinforcement Mesh Welding Line Technical Data |
Name |
Detail |
Voltage |
380V, 50-60 Hz, 3-Phase (extra voltage will be defined). |
Max working width |
3,300mm |
Max welding width |
3,200mm |
Line wire spacing |
Min. 100mm max. 400mm, by 50mm multiples |
Cross wire spacing |
≥25mm, freely programmable spacing |
Line wire diameter |
3.5 - 12 mm(off-coiled) |
Cross wire diameter |
3.5 - 12mm(pre-cut & straightened) |
Max welding capacity |
6mm + 6mm |
Max welding speed |
60 - 80 strokes per minute |
Numbers of welding points |
32 |
Requirement of air compressor |
≥0.7Mpa, 3m3/min |
Requirement of cooling water |
≥0.2Mpa, 2m3/min |
Working time |
24 hours/day |
Machine overall dimension |
40m(L) *5m(W) * 3m(H) |
Machine overall weight |
30,000Kg |
Electronic parts specifications |
Number of welding unit |
16 |
Electric power of each welding unit |
75KVA, 380V, 50-60Hz, 3 Phase |
Control voltage |
DC24V |
Total installed power |
13*75KVA, 380V, 50-60 Hz, 3 Phase |
Short circuit voltage |
4 - 8V |
Number of air cylinders |
32 |
Straightening and cutting machine |
One set |
|
| |
REINFORCEMENT MESH WELDING LINE Spare Parts
ANNEX 1 |
Serial number |
Name |
Number |
1 |
Electrode ABE-2500 |
4 pairs |
2 |
Air cylinder ABE-2500 |
2 sets |
3 |
Solenoid valve ABE-2500 |
2 sets |
4 |
Positioning magnet for cross wire ABE-2500 |
2 sets |
5 |
Upper step roller for line wire ABE-2500 |
2 sets |
6 |
Lower step roller for line wire ABE-2500 |
2 sets |
7 |
Cross wire inspecting switch ABE-2500 |
2 sets |
8 |
Upper electrode holder ABE-2500 |
2 sets |
9 |
Lower electrode holder ABE-2500 |
2 sets |
10 |
Upper electrode electric wire ABE-2500 |
2 sets |
11 |
Lower electrode electric wire ABE-2500 |
2 sets |
12 |
Fuse |
1 set |
13 |
Relay |
1 set |
14 |
Tube joint Ø8, Ø10, Ø12 |
10 pcs |
15 |
Gas tube Ø8, Ø10, Ø12 |
20 pcs |
16 |
Soft tube Ø12 |
3 m |
|
| |
ANNEX 2
Important Imported Components |
1 Servo motor YASKAWA
2 PLC control system MITSUBISHI
3 Sensor MITSUBISHI
4 Solenoid valve SMC
5 Cylinder AIRTAC
6 Touchable LCD screen MITSUBISHI
7 Switch MITSUBISHI
8 Button MITSUBISHI
9 Indicator light MITSUBISHI
10 Multi-purpose switch MITSUBISHI
11 Contactor MITSUBISHI
12 Control relay MITSUBISHI |
|
|
