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Powder coating line
   
 
Sample of Powder coating line:
  • Powder Coating Line
    Powder Coating Line
  • Powder Coating Line
    Powder Coating Line
  • Powder Coating Line
    Powder Coating Line
  • Powder Coating Line
    Powder Coating Line
  • Powder Coating Line
    Powder Coating Line
  • Powder Coating Line
    Powder Coating Line
  • Guardrail roll forming line
  • Feeding of the guardrail roll forming machine
  • Flatten part of the guardrail roll forming machine
  • Forming part of the guardrail roll forming machine
  • Forming and  recoil part of the guardrail roll forming machine
  • recoiler of the guardrail roll forming machine
Introduction of Power coating line:

PVC power coating line

STAGE 1 - WASH
. 720 gallon CS tank
. 800,000 BTUH Eclipse gas-fired immersion heater, high efficiency heat exchanger, 250 degree F Partlow controller
. 5 HP, Ingersol-Rand centrifugal, CS pump, 208-230/460 3 phase
. 2" CS risers with purge valves for ease of maintenance
. SS nozzles
. Double, lift out, high surface area intake screens
. Integral pressure regulating valves with gauging
. Expanded drip zone for reduced carryover

STAGE 2 - RINSE
. 5 HP Ingersol-Rand 1-1/4 x 5, VSMP-2000 centrifugal, CS pump, 208-230/460 3 phase
. 2" CS risers with purge valves for ease of maintenance

STAGE 3 - Iron Phosphate
. 800,000 BTUH Eclipse gas-fired immersion heater, high efficiency heat exchanger, 250 degree F Partlow controller
. 7.5 HP, Ingersol-Rand centrifugal, CS pump, 208-230/460 3 phase
. 2" CS risers with purge valves for ease of maintenance
. SS nozzle

STAGE 4 - RINSE
. 5 HP Ingersol-Rand 1-1/4 x 5, VSMP-2000 centrifugal, CS pump, 208-230/460 3 phase
. 2" CS risers with purge valves for ease of maintenance

STAGE 5 - RINSE-SEALER
. 5 HP Vanton, centrifugal pump, 208-230/460 3 phase
. 2" CS risers with purge valves for ease of maintenance

DRY-OFF OVEN
. Hot air dry off oven 41' x 4' x 8' effective conveyor opening 30" w X 42" h straight line configuration
. One zone 800,000 BTUH Eclipse-heater, 650 Degree Fahrenheit Partlow controller4" insulated wall and ceiling panels, live joints, mineral board insulation
. 2" insulated floor panels
. Entrance and Exit air knife seals
. Heavy duty ZURN-Clarge DBC fans

POWDER BOOTH SYSTEM
. Powder Booth System, 13.5' RANSBURG-GEMA Electrostatic Powder Production Spray System
. Two opposing 50lb hopper hand guns set up in the tri-bo charge configuration. Booth would typically be 4-6 guns on each side with auto indexing reciprocator guns
. Opposing auto gun slots with a manual touch up window in each side
. Donaldson-Torit cyclone Mod 20. S/N 219247. Donaldson-Torit cartridge house 10HP 230/460/3 rpm air pulse
. HEPA filter final exhaust
. Cyclone "Dustkop" Mod. 30SW 90-D-1-SP Aget Mfg. Adrian Michigan (Never Installed)
. Baghouse "Dustkop" Mod.FT40SP. S/N 7167 40-6" x 96" bags Aget Mfg Adrian Michigan (Never Installed)

PAINT CURING OVEN:
. Bake Oven 98' X 4' X 8' effective conveyor opening 30" w X 42" h straight line configuration
. Two Zones, 800,000 BTUH Eclipse heaters each, 650 Degree Fahrenheit Partlow controllers
. 6" walls and ceiling panels, live joints, mineral-wool board insulation
. 2" insulated floor panels
. Slotted purlins for limited heat conduction
. Entrance and Exit high speed air knife seals
. Entrance and Exit exhaust hoods
. Oversized, high speed ZURN-Clarge fans in both zones

CONVEYOR SYSTEM
. Jervis B. Webb 228 Unibuilt System, 1HP
. 545' Webballoy 20200 track, chain and supports
. 16-3'R horizontal turns, 4 vertical curves
. Spring loaded, chain take-up
. Case of new "H" hooks, additional chain
. 125 lb/ft load capacity, one foot centers
. System uses Webb "H" quick-hook snaps
. Auto oiler
. Webb belt variable speed, 3-15 fpm chain speed
. System has overload and obstacle limits

 
 
   
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